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Consolidated Engineering Company Class B Gas Fired Solution Heat Treat Furnace

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Passed USD
Fremont, California
7,00%
19,00%
EQUIPNET LISTING #985059

DESCRIPTION: Consolidated Engineering Company Class B gas Fired Solution Heat Treat Furnace
  • Application: Aluminum alloy die casting solution heat treat.
  • Workload: Cast aluminum, 21.6 kg/rack of aluminum maximum.
  • Atmosphere: Air with combustion products.
  • Type of heat: Direct fired.
  • Heating capacity: 2.750.000 BTU/hr maximum.
  • Equipment operating temperature: 520C Max.
  • ventilation min: 1900 scfm.
  • Purge time Min: 20 minutes.
  • Purge medium: Air.
  • Fuel: Natural gas 1.000 BTU/cft. 0.65 Sp. Gr, 10 PSIG.
  • Part spacing in direction of travel: (37) positions per level on 813 mm centers.
  • Number of chains: Four (4), Two (2) per level.
  • Number of parts across age: Same as furnace.
  • Age temperature control zones: Five, two in the first zone and one each in the subsequent zones.
  • Lineal discharge nozzle height above upper conveyor: 560 mm.
  • Number of parts heated: 8.000 parts/week (2000 sets).
  • Length inside oven: 31.4m.
  • Overall length (out to out of age frame): 31.6m.
  • Maximum age and air temperature: 250C.
  • HPDC age temperature: 170C +-5C measured by tesla in the casting by DataPaq.
  • Conveyor direction: Forward (one direction).
  • Conveyor speed: Indexing 813 mm every 190 seconds variable to 95 seconds for future lower time in age.
  • Tail stock chain take up: At charge end using air cylinders.
  • Conveyors returns: Inside age heated chamber.
  • Method of loading and unloading: This proposal will allow future automation of loading and unloading to furnace conveyor and from the quench to the age oven. The age oven and its automatic loading features will be supplied in phase two. Age oven is designed for 210 minutes of total time including 30 minutes for heat up.
  • Time to heat: 20 minutes max in furnace, 30 minutes in age oven.
  • Temperature: Air 914F (490C +-5C) maximum. Part 914F (490C +-5C) maximum.
  • Fuel: Maximum requirement for natural gas is 78 m3/hr at 7 psig, based on heating value of 1000 btu/ft3. Steady stage gas usage estimated at 30m3/h (1.050 cfh) in furnace, 10m3/h (350 cfh) in age.
  • Compressed air: 0.05 m3/hr (2 cfm) continuous, 0.28 m3/hr (10 cfm) intermittent at 80 psi.
    Four Zone Conveyor Furnace
  • Furnace shell.
  • High thermal insulating system.
  • Chain driven conveyors on the load supporting surfaces.
  • Recirculation fans -Slot heating design.
  • Gas fired heating system.
  • Exhaust.
    This machine Will Have The Following Features:
  • Durable steel housing to allow air stream guidance and recirculation.
  • Two radial fans rated 20 hp each to deliver 849 m3/min (20-30.000 cfm) each.
  • Face velocity at the HPDC for either fixture configuration will be 3-4000 fpm.
  • On average the casting will cool at rate of 100C or faster per minute.
  • This single level air quench machine will allow more uniform quench rates to be realized across all the castings.
  • The air quench machine also houses the automatic unloading manipulator for the solution furnace that removes the fixture from furnace and places in the air quench.
  • After initial quenching, the fixture is transferred to the second quench position where it is cooled further to 100C of lower.

    REMOVAL COST: $0

    MORE INFORMATION: https://www.equipnet.com/auctions/consolidated-engineering-company-class-b-gas-listid-985059/
  • EQUIPNET LISTING #985059

    DESCRIPTION: Consolidated Engineering Company Class B gas Fired Solution Heat Treat Furnace
  • Application: Aluminum alloy die casting solution heat treat.
  • Workload: Cast aluminum, 21.6 kg/rack of aluminum maximum.
  • Atmosphere: Air with combustion products.
  • Type of heat: Direct fired.
  • Heating capacity: 2.750.000 BTU/hr maximum.
  • Equipment operating temperature: 520C Max.
  • ventilation min: 1900 scfm.
  • Purge time Min: 20 minutes.
  • Purge medium: Air.
  • Fuel: Natural gas 1.000 BTU/cft. 0.65 Sp. Gr, 10 PSIG.
  • Part spacing in direction of travel: (37) positions per level on 813 mm centers.
  • Number of chains: Four (4), Two (2) per level.
  • Number of parts across age: Same as furnace.
  • Age temperature control zones: Five, two in the first zone and one each in the subsequent zones.
  • Lineal discharge nozzle height above upper conveyor: 560 mm.
  • Number of parts heated: 8.000 parts/week (2000 sets).
  • Length inside oven: 31.4m.
  • Overall length (out to out of age frame): 31.6m.
  • Maximum age and air temperature: 250C.
  • HPDC age temperature: 170C +-5C measured by tesla in the casting by DataPaq.
  • Conveyor direction: Forward (one direction).
  • Conveyor speed: Indexing 813 mm every 190 seconds variable to 95 seconds for future lower time in age.
  • Tail stock chain take up: At charge end using air cylinders.
  • Conveyors returns: Inside age heated chamber.
  • Method of loading and unloading: This proposal will allow future automation of loading and unloading to furnace conveyor and from the quench to the age oven. The age oven and its automatic loading features will be supplied in phase two. Age oven is designed for 210 minutes of total time including 30 minutes for heat up.
  • Time to heat: 20 minutes max in furnace, 30 minutes in age oven.
  • Temperature: Air 914F (490C +-5C) maximum. Part 914F (490C +-5C) maximum.
  • Fuel: Maximum requirement for natural gas is 78 m3/hr at 7 psig, based on heating value of 1000 btu/ft3. Steady stage gas usage estimated at 30m3/h (1.050 cfh) in furnace, 10m3/h (350 cfh) in age.
  • Compressed air: 0.05 m3/hr (2 cfm) continuous, 0.28 m3/hr (10 cfm) intermittent at 80 psi.
    Four Zone Conveyor Furnace
  • Furnace shell.
  • High thermal insulating system.
  • Chain driven conveyors on the load supporting surfaces.
  • Recirculation fans -Slot heating design.
  • Gas fired heating system.
  • Exhaust.
    This machine Will Have The Following Features:
  • Durable steel housing to allow air stream guidance and recirculation.
  • Two radial fans rated 20 hp each to deliver 849 m3/min (20-30.000 cfm) each.
  • Face velocity at the HPDC for either fixture configuration will be 3-4000 fpm.
  • On average the casting will cool at rate of 100C or faster per minute.
  • This single level air quench machine will allow more uniform quench rates to be realized across all the castings.
  • The air quench machine also houses the automatic unloading manipulator for the solution furnace that removes the fixture from furnace and places in the air quench.
  • After initial quenching, the fixture is transferred to the second quench position where it is cooled further to 100C of lower.

    REMOVAL COST: $0

    MORE INFORMATION: https://www.equipnet.com/auctions/consolidated-engineering-company-class-b-gas-listid-985059/
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    • Removal & Loading (Handling fees) are noted where provided by the vendors - these charges will appear on the buyers final invoice. Please see item description for more details/cost. Additional Services like skidding/crating and shipping can be quoted to winning bidders after their initial equipment invoice has been paid as a service option. 

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    Tags: SAME, Heat Treat Furnace, Take-ups & Payoffs, Wire and Cable, Die Casting Machine, Die, Furnace, Take Up, Nozzle